Natick, Massachusetts

Status

Ongoing

Client:

U.S. Army Natick Soldier Systems Center (NSSC)

Project Overview:

The project involves the complete removal and replacement of the roof system at Building 3, U.S. Army Natick Soldier Systems Center (NSSC), Natick, MA. It includes demolition down to the deck and installation of new tapered insulation, a fully adhered PVC membrane roofing system, flashing, trim, crickets, roof curbs, parapet walls, drains, and all related accessories. All work will comply with UFC standards, applicable building and life safety codes, and OSHA requirements. The new roof will be delivered with a minimum 20-year full system, non-prorated manufacturer warranty.

Key Scope Highlights:

  • Full roof system replacement at Building 3, U.S. Army Natick Soldier Systems Center (NSSC).

  • Includes demolition of existing roof down to deck, removal of exhaust fans, lightning protection, expansion joints, and security equipment.

  • Installation of new systems:

    • Vapor barrier, tapered insulation (R-30), cover board, and 60-mil PVC membrane.

    • New roof drains, parapet wall adjustments, flashing, trim, walk pads, expansion joints, and 25 new exhaust fans.

    • Lightning Protection System compliant with UL 96A & NFPA 780.

  • Compliance with UFC, OSHA, ASME A112.6.4, DOD, and local codes.

  • Final deliverables: as-built drawings, O&M manuals, warranties, and site cleanup.

Achievements:

  • Provides a 20-year full system manufacturer’s warranty.

  • Improved drainage through tapered insulation and new roof drains to eliminate ponding.

  • Enhanced safety and compliance: asbestos abatement measures, OSHA safety adherence, lightning protection certification.

  • Minimized disruption with phased work, protecting building interiors and coordinating with management.

  • Sustainability measures: C&D Waste Management Plan with recycling strategies.

Challenges to be Addressed:

  • Existing condition risks: asbestos materials, deteriorated roof elements, and outdated drainage.

  • Operational continuity: work performed during business hours with minimal interference to ongoing NSSC operations.

  • Structural deficiencies: inadequate flashing heights, non-compliant conduits, deteriorated joints, and parapet adjustments.

  • Weather exposure risks mitigated by phased demolition and protective staging.

  • Safety concerns: ensuring classified/proprietary items are secured, controlled site access, and daily hazard audits.

Keywords:

Roof Replacement, Drainage Improvement, PVC Membrane, Tapered Insulation, Lightning Protection System, Asbestos Abatement, OSHA Compliance, Expansion Joints, Roof Drains, NSSC Natick, Emmaty-Bay LLC, 20-Year Warranty, Waste Management Plan, Final Closeout.

Recent Featured projects

Fort Meade, Maryland

Roof Cleaning and Leak Investigation for Building 6500

  • Emmaty, Inc. conducted a comprehensive roof condition assessment for the Defense Information School (Building 6500) at Fort George G. Meade, MD.
Completed

Fort Belvoir, Virginia

Remodeling Building 1678 Interior FFP

  • The project involves the roof replacement of Building 259 at Fort Belvoir, Virginia. Emmaty, Inc. is tasked with providing all necessary labor, materials, equipment, supervision, and safety management to remove the existing roof system.
Completed

Devens, Massachusetts

Snow and Ice Removal Services – MG Harry J. Malony USARC (MA048)

  • This project provides snow and ice removal services at MG Harry J. Malony USARC in Devens, Massachusetts.
Ongoing

Silver Spring, Maryland

Forest Glenn Annex

  • Emmaty, Inc. has been contracted to perform comprehensive testing of the 15kV substation at Building 192, Forest Glenn Annex, Silver Spring, MD.
Completed

Natick, Massachusetts

Main ACP Monument Sign Replacement and Site Enhancement – NSSC

  • This project covers the removal, replacement, and enhancement of the Main Access Control Point (ACP) Monument Sign at Monument Gate, NSSC.
Ongoing

Milford, Massachusetts

Install Radon Mitigation System – Hanscom Air Force Base

  • This project involves the repair and installation of radon mitigation systems at Youth Center B1999 and Fire Station B1721 located at Hanscom Air Force Base (HAFB).
Ongoing